Filling Sealing Machine
Automatic filling and sealing machine for juice, beverage, liquid food. Rotary filler with multiple filling heads, hot filling and aseptic cold filling options. SUS 304 stainless steel, 1000-10000 bottles/h. Get a quote today!
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Filling & Sealing Machine Overview
Our automatic filling and sealing machine is designed for efficient and hygienic packaging of liquid food products, including grape juice, fruit juice, beverage, milk, sauce, and other liquid foods. The machine integrates multiple filling heads with an automatic capping and sealing system to achieve high-speed, continuous production with minimal operator intervention.
The filling system uses a rotary design with precision filling nozzles that ensure accurate volume control within ±1% deviation. The machine supports hot filling (at 85°C for heat-resistant containers) and aseptic cold filling (under sterile conditions for temperature-sensitive products). This flexibility makes it suitable for a wide range of liquid food applications with different packaging requirements. The entire machine is constructed from food-grade SUS 304 stainless steel, ensuring durability, hygiene, and compliance with international food safety standards.
The filling process is fully automated, from bottle infeed, positioning, filling, capping, to discharge. The touch-screen control panel allows easy adjustment of filling volume, speed, and other parameters. An automatic bottle detection system prevents filling when no bottle is present, reducing waste and keeping the production area clean.
Filling & Sealing Process
Complete automated process from empty bottle to sealed product
Bottle Feeding
Auto unscrambler
Rinsing
Water/air wash
Filling
Precision fill heads
Capping
Auto cap placement
Sealing
Screw/press seal
Labeling
Auto label apply
Discharge
To packing area
Technical Parameters
| Parameter | JS-FILL-1K | JS-FILL-3K | JS-FILL-6K | JS-FILL-10K |
|---|---|---|---|---|
| Capacity | 1,000 b/h | 3,000 b/h | 6,000 b/h | 10,000 b/h |
| Filling Heads | 8 | 16 | 24 | 40 |
| Filling Volume | 100ml - 5L (adjustable) | |||
| Filling Accuracy | ±1% | |||
| Filling Method | Gravity / Pressure / Piston | |||
| Bottle Diameter | 50-120mm | |||
| Bottle Height | 150-350mm | |||
| Cap Types | Screw / Press / Snap-on / ROPP | |||
| Air Pressure | 0.6-0.8 MPa | |||
| Power | 2.5 kW | 4.0 kW | 6.5 kW | 10 kW |
| Material | SUS 304 Stainless Steel | |||
| Dimension (mm) | 2000×1800×2200 | 2800×2200×2500 | 3800×2600×2800 | 5000×3000×3200 |
| Weight | 1,200 kg | 2,500 kg | 4,000 kg | 6,500 kg |
Key Features
- Precision filling with ±1% volume accuracy
- Hot filling and aseptic cold filling options
- Auto bottle detection - no bottle, no fill
- Full SUS304 stainless steel construction
- Touch-screen PLC control with recipe storage
- Quick-changeover for different bottle sizes
- CIP (Clean-In-Place) compatible design
- Adjustable capping torque for different caps
Applications
- Fruit Juice - Grape, apple, orange, mango juice
- Beverage - Tea drinks, energy drinks, soft drinks
- Dairy - Milk, yogurt drinks, flavored milk
- Sauce - Ketchup, salad dressing, liquid seasoning
- Cosmetics - Shampoo, lotion, liquid soap
- Pharmaceutical - Syrup, oral liquid, tincture
- Oil - Cooking oil, essential oil, lubricant
- Chemical - Cleaning liquid, detergent